Precision Ceramic Machined Parts
Precision Ceramic Machined Parts

Precision Ceramic Machined Parts

Our precision ceramic machined parts are specially built for the high-precision supporting needs of precision equipment. Relying on multiple high-precision CNC grinding machines and special ceramic processing centers, we achieve micron-level dimensional processing accuracy, solving the industry pain points of hard and brittle ceramic materials that are difficult to process and the accuracy of special-shaped parts is difficult to control.
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Product Description

 

Our precision ceramic machined parts are specially built for the high-precision supporting needs of precision equipment. Relying on multiple high-precision CNC grinding machines and special ceramic processing centers, we achieve micron-level dimensional processing accuracy, solving the industry pain points of hard and brittle ceramic materials that are difficult to process and the accuracy of special-shaped parts is difficult to control. In fields such as semiconductor manufacturing, optical instruments and medical devices, precision ceramic machined parts have become indispensable core components in precision assembly scenarios due to their high dimensional accuracy, good surface finish and stable performance. We have optimized the processing technology and tool solutions for the processing characteristics of ceramic materials, which can realize various complex processing such as drilling, slotting, tapping and special-shaped curved surface processing on the premise of ensuring the performance of the ceramic itself, and meet the customized assembly needs of different precision equipment.

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Our precision ceramic machined parts cover the whole process service from prototype proofing to mass production. Each machined part undergoes three dimensional verifications to ensure that the tolerance is controlled within the range required by customers, and the surface finish can reach up to Ra0.2. For batch orders, we adopt special fixtures and standardized processing procedures to ensure the dimensional consistency of batch products and avoid assembly errors. Whether it is a single piece of precision trial production or tens of thousands of pieces of batch processing, we can maintain stable processing quality and delivery efficiency, and provide reliable ceramic parts support for customers' precision equipment.

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Specifications

 

Parameter Item

Parameter Details

Processing Materials

Various special ceramics such as alumina ceramic and zirconia ceramic

Dimensional Tolerance

Minimum up to ±0.01mm, customize accuracy grade on demand

Surface Finish

Ra0.2~Ra1.6, polish on demand

Processing Type

Surface grinding, internal and external cylindrical grinding, drilling, slotting, special-shaped curved surface processing

Production Location

Yixing, Jiangsu

 

Application Fields

 

Semiconductor manufacturing equipment, precision optical instruments, medical device parts, aerospace precision components, testing and calibration equipment, high-end fluid control devices

 

Customization Capability

 

We support OEM/ODM customized processing services, and can process various high-precision precision ceramic machined parts according to 2D/3D drawings or physical samples provided by customers. Our technical team will evaluate the processing feasibility of ceramic materials in advance and give reasonable process suggestions and tolerance optimization solutions. The sample processing cycle is 20-30 days, and small-batch trial production is supported. The products support mixed batch processing of different structures and different accuracy grades to meet customers' multi-category precision ceramic procurement needs.

 

Quality Control

 

We have established a strict precision control system for precision ceramic machined parts. During the processing, three inspection procedures are implemented: first piece inspection, patrol inspection and final inspection. High-precision imagers, micrometers, roughness meters and other equipment are used to detect dimensions and surface quality. 100% full inspection is carried out before packaging to ensure that all products meet customers' accuracy requirements. We support inspection by third-party professional institutions, and the products come with a one-year warranty. Non-artificial processing quality problems can be returned or replaced, and we guarantee customers' precision assembly needs with strict quality control.

 

Packaging and Transportation

 

In view of the characteristics of precision ceramic parts that are easy to bump and have high requirements for precision protection, we have customized an exclusive packaging solution. Precision ceramic machined parts adopt a three-layer packaging structure of independent pearl cotton positioning packaging + shock-proof inner box + reinforced outer box. High-precision products are additionally wrapped with protective film, effectively avoiding bumps and scratches during transportation. We support various trade terms such as EXW, FOB and DDP, and can cooperate with the transportation method designated by customers. The delivery cycle of standard orders is about 30 days, and the logistics status is tracked throughout the process to ensure the products are delivered in good condition.

 

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